AeroSeal · Cup Sealer

AeroSeal Cup Sealer.

A manual countertop hot-seal machine for beverage and sauce cups — 2 oz (60 ml) up to 20 oz (600 ml). Digital temperature controller, digital timer, in-built buzzer, anti-skid base. Four versions across the lineup.

Aeros SelectStocked & shipped by Aeros
Cup range
2 oz – 20 oz (60 – 600 ml)
Seal time
1 – 5 seconds
Build
Stainless Steel 304
Versions
V1 · V2 · V3 · V4
/ in motion

The AeroSeal Cup Sealer at the counter.

One handle, one motion — paper or PET, 2 oz to 20 oz, sealed clean every time.

/ trusted by

Trusted by India's largest chains.

The AeroSeal Cup Sealer is the cup-sealing machine in daily service across India's biggest QSR and coffee operators.

Starbucks
India
McDonald's
India
KFC
India
Dunkin'
India
7,281
Machines built
56.92 M
Cups & tubs sealed
15+
Countries
/ variants

Four versions. Pick by what your counter needs.

Every version is a manual countertop machine for cups 2 oz – 20 oz. Step up the line for digital control, a heater cover, and CE certification.

V1 — Entry
V1 — Entry — view 2
V1 — Entry — view 3

V1 — Entry

ManualNo timerEnergy controller

The entry point. Pull-handle hot-seal with an energy (analog) controller. Nylon-bush base. No timer, no heater cover. The right choice for counters that just need a clean seal and nothing more.

Timer
No
Temperature control
Energy controller
Base mounts
Nylon bushes
Polycarbonate heater cover
No
Certification
No
V2 — Analog Timer
V2 — Analog Timer — view 2
V2 — Analog Timer — view 3

V2 — Analog Timer

ManualAnalog timerExternal buzzer

Adds an analog timer and an external end-of-cycle buzzer to the V1 base. Operators stop guessing seal time — the buzzer tells them when the seal is done.

Timer
Analog
Temperature control
Energy controller
Base mounts
Nylon bushes
Polycarbonate heater cover
No
Certification
No
V3 — Digital Control
V3 — Digital Control — view 2
V3 — Digital Control — view 3

V3 — Digital Control

ManualDigital PIDPolycarbonate coverFrom $799

Digital PID temperature controller with ±1 °C accuracy, analog timer, external buzzer, and a polycarbonate heater cover for safety. The most-ordered version. Intro $699 — first 15 days, ends at the NRA show.

Timer
Analog
Temperature control
Digital PID
Base mounts
Nylon bushes
Polycarbonate heater cover
Yes
Certification
No
V4 — Premium · CE
V4 — Premium · CE — view 2
V4 — Premium · CE — view 3

V4 — Premium · CE

ManualDigital timerCE certified

Digital timer with internal buzzer, digital PID controller, anti-skid rubber base, polycarbonate heater cover, CE certification. The export-ready version for operators that need a paper trail with the machine.

Timer
Digital
Temperature control
Digital PID
Base mounts
Anti-skid rubber
Polycarbonate heater cover
Yes
Certification
CE
/ versions compared

V1 → V4 at a glance.

The same chassis and seal head across all four. What changes is the controller, the timer, the safety cover, and the certification.

FeatureV1V2V3V4
OperationManualManualManualManual
TimerAnalogAnalogDigital
BuzzerExternalExternalInternal
Temperature controllerEnergy (analog)Energy (analog)Digital PIDDigital PID
Heater coverPolycarbonatePolycarbonate
BaseNylon bushesNylon bushesNylon bushesAnti-skid rubber
CertificationCE
PricingQuoteQuote$799 (intro $699)Quote
/ specifications

Specifications.

Shared specs across V1 – V4. Certification and accessories differ by version (see the table above).

Operation
Manual, countertop, single-motion pull-handle
Cup range
2 oz – 20 oz (60 – 600 ml) · cup heights 90 – 200 mm
Cup top diameters
80, 90, 92, 98 mm — four-die set (80 / 90 typically paper, 92 / 98 typically PET)
Sealing temperature
0 – 250 °C
Sealing time
1 – 5 s
Rated voltage
AC 230 V, 50 Hz
Maximum current
0.83 A
Rated power
190 W
Dimensions
28.5 (L) × 28 (W) × 61 (H) cm
Weight
10.5 – 13 kg
Material
Stainless Steel 304 housing, food-grade contact parts
Foil format
AeroSeal precut foil discs — no in-machine cutter required
Lead time — standard
15 days door-to-door via DHL air
Lead time — custom
30 days build + 15 days DHL air
Bulk freight
LCL and 20 ft FCL available for higher-load orders
/ features

Top-of-the-line, every version.

Four-die set — 80 / 90 / 92 / 98 mm

Swap dies for the cup you are running. 80 mm and 90 mm cover most paper cups; 92 mm and 98 mm cover PET cold cups including our U-Shape range.

Precut AeroSeal foils

Foils ship precut to size — drop, seal, done. No in-machine cutter to maintain, no offcut waste, no jammed-cutter downtime.

Stainless Steel 304 housing

Food-grade stainless across the body and the contact parts — easy to wipe down, no rust on the wet counter, built to live in service.

No production counter

AeroSeal Cup Sealer is a clean manual machine — controller, timer, buzzer, seal head. No digital seal counter, no extra electronics to fail.

/ use cases

Used at the counter in.

Coffee chains & specialty cafés

Cold brew, iced lattes, and Frappé-style drinks sealed clean for grab-and-go and aggregator delivery.

Cloud kitchens, QSRs & casual dining

Cold-drink cups sealed before bagging — survive the drive-thru window and the delivery bag without leaks.

Ice-cream parlours

Single-serve sundae and dessert cups sealed for retail-counter display and takeaway.

Bubble tea & boba bars

92 mm and 98 mm dies handle PET U-Shape cold cups with tapioca pearls and popping boba — no splashing at shaker handoff.

Juice centres

Cold-pressed juice and smoothie cups sealed for retail-shelf and same-day delivery.

/ faq

FAQ.

Which version should I order?

V3 is the most-ordered version — digital PID control, analog timer, polycarbonate cover. Step up to V4 if you need CE certification or an internal-buzzer digital timer. V1 / V2 are for operators that want the seal and nothing else.

What cup sizes will it seal?

Any cup from 2 oz (60 ml) up to 20 oz (600 ml), with a top diameter of 80, 90, 92, or 98 mm. The standard four-die set ships in the box.

How does the machine work?

Place a precut AeroSeal foil disc on the cup, slide the cup under the seal head, pull the handle. The heated head fuses the foil to the rim in 1 – 5 seconds. The buzzer (V2+) signals the end of cycle.

What is the price?

AeroSeal V3 is $799, with an introductory $699 for the first 15 days, ending at the NRA show. V1 / V2 / V4 are quoted on request — talk to us.

What is the MOQ for printed foils?

30,000 pieces per design for custom-printed AeroSeal foils. Plain foils are stocked and available in single-case quantities.

How is it shipped?

Standard V1 – V4 ship door-to-door in 15 days via DHL air. For multi-machine rollouts we offer LCL and 20 ft FCL freight at lower per-unit cost.

Is installation included?

Every AeroSeal Cup Sealer is plug-and-play. Unbox, plug into single-phase 230 V mains, set the temperature, and run.

How durable is it?

Stainless Steel 304 housing, food-grade contact parts, and a single moving lever. With routine cleaning it lives at the counter for years — many of our deployments at QSR chains have been in service for the better part of a decade.

Order on
the Aeros app.

Place an order in seconds — pricing, stock, and delivery dates are live.