AeroSeal Foils.
Precut aluminium foil lids, cut from large rolls and sized to your container. Airtight seal for food and beverage containers — keeps the contents fresh and stops leaks in the delivery bag.
On every cup at India's largest chains.
AeroSeal Foils are the foil lids on cups and tubs at India's biggest QSR and coffee operators.
Why precut, why aluminium.
Drop and seal — no in-machine cutter
Foils ship precut to size for each container. Place the disc, pull the handle, the cup is sealed. No cutter blade to maintain, no offcut waste, no jammed-cutter downtime in the middle of a lunch rush.
Airtight, leak-proof, freezer-safe
Aluminium is a barrier against moisture, oxygen, and light — the contents stay fresh on the shelf and stable in transit. Holds its seal from the freezer through the delivery bag.
Fast, low-temperature seal
Aluminium's heat conduction lets the seal form in 1 – 5 seconds at a lower head temperature than plastic film — less energy per cup, longer heater life.
Print-ready surface
The branding pops off aluminium with the right offset print — tweak the design per size, get a clean tear-open peel on top of every cup. Printed runs from 30,000 pieces per design.
Pinhole venting for hot beverages
For drinks sealed above 85 °C we add a 0.9 – 1 mm pinhole vent — the lid stays leak-proof in transit, but built-up steam has somewhere to escape. Specify on the order if you need it.
Tear-drop shape.
The peel-tab silhouette — plain on the left, a handful of printed runs we have shipped on the right.
Tear-drop foils.
The tear-drop shape has a peel tab — operators can lift the foil off the cup cleanly without a knife or a straw poke.
- Ø 70.5 mm
- 40 – 200 ml containers — sauce cups, condiments, dipping pots
- Ø 80.5 mm
- 40 – 200 ml containers — small juice and condiment cups
- Ø 85 mm
- 200 – 300 ml containers — non-standard cups and small tubs
- Ø 95.5 mm
- 250 – 650 ml cups — beverage and ice-cream cups
- Ø 115 mm
- 300 – 1,500 ml tubs — gravy, soup, rice, ice-cream tubs
- Ø 125 mm
- 300 – 1,500 ml tubs
Circular foils.
The straight circular cut sits flat to the rim — the right call when the lid is going under a press-fit dome or a snap lid downstream.
- Ø 99.4 mm
- 250 – 650 ml beverage cups
- Ø 115 mm
- 300 – 1,500 ml food tubs
- Ø 125 mm
- 300 – 1,500 ml food tubs
- Ø 130 mm
- 300 – 1,500 ml food tubs
- Ø 155 mm
- Larger family-size tubs
Built for these counters.
Coffee & cold-brew chains
Iced lattes, cold brew, and tea cups sealed cleanly for grab-and-go and aggregator delivery — paired with the AeroSeal Cup Sealer.
QSR & cloud kitchens
Cold-drink cups, dessert pots, dip cups, and main-course tubs sealed at the prep station — survive the bag, the bike, and the drive-thru window without leaks.
Bubble tea & boba
95.5 mm tear-drop fits 92 / 98 mm PET U-shape cups perfectly — the tab keeps fingers off the lip when the customer tears in.
Ice-cream & dessert tubs
115 / 125 / 130 mm circular and tear-drop foils for 500 ml and 1 L ice-cream tubs — freezer-safe and tamper-evident.
Soup, gravy & ramen delivery
Bigger tear-drop or circular diameters handle the wider mouths of broth and gravy tubs. Pinhole vent recommended for hot fills.
Dairy & dessert pots
Yoghurt, mousse, parfait, and pudding cups sealed at the production line for shelf and retail-counter sale. Food-safety declarations available on request.
FAQ.
What is the MOQ for printed foils?
30,000 pieces per design. Plain stocked foils are available in single-case quantities — order on the Aeros app and we ship from the closest metro warehouse.
What is the difference between tear-drop and circular?
Tear-drop has a peel tab — best for customer-facing cups where the end consumer opens the lid. Circular is a clean disc — best on production lines and under press-fit dome or snap lids.
Which size fits my cup?
Match the lid diameter to a few mm above your cup's rim diameter. For our 92 mm and 98 mm U-shape PET cups, the 95.5 mm tear-drop or 99.4 mm circular foil is the right call.
Can I get a custom size?
Yes, provided the order volume justifies a new cutting die — talk to us with your container drawing and target volume and we will scope it.
Do they work for hot beverages?
Yes, with a 0.9 – 1 mm pinhole vent. Above ~85 °C the steam needs somewhere to escape or the seal pops — specify "hot fill" on your order and we add the vent.
What machines do these run on?
The AeroSeal Cup Sealer (cups 2 oz – 20 oz) and AeroSeal Tub Sealer (8 oz – 1 L). The foil format works the same way on both — drop the disc, seal, done.
Are food-safety declarations available?
Yes — written declarations of food-contact compliance are available on request for plain and printed foils.
How are they shipped?
Plain stocked foils ship from the nearest metro warehouse. Printed runs ship 3 – 4 weeks after artwork approval. For high-volume orders we offer LCL and 20 ft FCL freight.
Order on
the Aeros app.
Place an order in seconds — pricing, stock, and delivery dates are live.